Ask the Expert: Improving Sustainability in Medical Device Manufacturing

Stefano Vicenzetto, Design Systems Engineer at Flex, shares his insights on how Circular Economy principles can be applied within the MedTech industry to reduce environmental impact by shifting away from the linear take, make and waste approach.

Addressing Challenges in Primary Packaging Testing for Medical Devices

This article discusses the challenges associated with the mechanical and container closure integrity (CCI) testing of medical device packaging, focusing on pouches and trays. In the medical device production environment, the packaging’s role is as crucial as the device itself, necessitating rigorous testing throughout the commercialization and production stages. A significant bottleneck identified in the testing process is specimen preparation, particularly when evaluating seal strength according to ASTM F88 or EN 868-5 standards, which often requires testing all four edges of the packaging. The article highlights the variability in specimen preparation methods, ranging from manual cutting techniques to more consistent pneumatic die punches, emphasizing the importance of minimizing operator influence to ensure accurate and repeatable test results.

3 Ways to Reimagine Medical Device Packaging Development

Medical device packaging design and development are set to rapidly evolve as we transition into a state of hyper-change and speed. Unfortunately, several cultural pitfalls have put many package designers and developers on a slow conveyor belt of incremental innovation. Common pitfalls in the design and development of medical packaging include

Pharmaceuticals to Embrace Sensory Packaging

Pharmapack once again established itself as the unmissable event in the health sector for a comprehensive overview of packaging innovations. Trends and tomorrow’s packaging options were also studied there and focusing on compliance remains a key factor for treatment efficiency.

The Role of Photochemical Etching in Thermal Management

The photochemical etching (PCE) process is distinguished by its capacity to fabricate metal parts with unparalleled accuracy.

Medical Molders Are Specialized Sculptors

Injection molding is used to fabricate many medical products. It’s a tried and tested manufacturing process that supports high-volume production while allowing low per-part costs. Injection molding also facilitates design and manufacturing complexity because of its part-to-part integrity. A wide selection of available fabrication materials is another benefit of employing plastic injection molding for medical products.

How Pharmaceutical Companies Can Leverage Smart Labels

A Checklist: Top 10 Considerations in Choosing a Medical Device Contract Manufacturer

The global medical device outsourcing market size was estimated at $128.8 billion in 2023 and is anticipated to grow 12.8% per year from 2024 to 2030. For many medical device manufacturers (OEM), the only way to compete in this growing market is to outsource part, or sometimes all, of their design, prototyping, supply chain management, manufacturing, assembly, testing, and packaging to a qualified contract manufacturer. 

Engineered silicone swelling fluids enhance medical device design and manufacturing

As medical devices become smaller and more functionally complex, seamless integration of precision components is critical. Designers must maximize portability and usability, while manufacturers need efficient assembly methods that meet stringent quality standards and productivity goals. Establishing this vital link between ambitious design and streamlined manufacturing is essential.

PVC Safe and Effective in Medical Devices and Packaging, Study Claims